CONTENTS
***
FOR
YOUR SAFETY
PLEASE,
READ CAREFULLY THIS MANUAL AND FOLLOW IT FOR YOUR SAFETY.
Follow
all local codes, or in the absence of local codes, follow the most
recent edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54
in USA or the CGA standard, CAN/CGA B149.1 or .2 Installation Codes
for Gas Burning Appliances in Canada.
Properly
ground the unit in accordance with all local codes or in the absence
of local codes, with the National Electrical Codes, ANSI/NFPA 70
in the USA or CSA standard C22.1 Canada Electrical Code Part 1 in
Canada.
Carefully
plan where you install your Flash Water Heater. Insure that your
heater will have enough combustible air, proper ventilation, and
locate your heater where water leakage will do not damage to surrounding
areas. If there is a possibility of water damage install a suitable
drain pan under the unit which will not restrict combustible airflow.
Check
the rating plate for the correct gas type, gas pressure, water pressure,
and electrical rating. If this unit does not match your requirements,
do not install.

If
any problem should occur, turn off all hot water taps and turn off
the gas. Then call a trained technician or Gas Company, manufacturer.
WARNING
: Do not disconnect the electrical supply if the temperatures
will be near freezing. The Freeze Prevention Device only works
if the unit has proper electrical power. The Freeze Prevention
Device is rated for temperatures down to 5°F (-15°C) in
a wind free environment. The wind chill factor will cause the
Flash Water Heater to freeze and be damaged at temperatures above
5°F (-15°C). Refer to the section on Winterizing and Freeze
Prevention Device for more information.
WARNING
: Before bathing or showering always check the water temperature.
Do not leave children or the infirm unsupervised in the shower
or bath. The water temperature is set at 140°F (60°C)
from the factory to maximize the amount of hot water you can use,
Water temperature over 125°F can cause severe burns instantly
or death from scalds.
WARNING
: Do not use this appliance if any part has been underwater.
Immediately call a certified and trained technician to inspect
and service the unit if necessary.
WARNING
: Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
WARNING
: Do not reverse the water and gas connections, this will
damage your heater and can cause severe injury or death from scalds.
Following the diagram below when installing your Flash water heater.

OPERATION
General
The
Flash Water Heater is an instantaneous, tankless water heater designed
to supply all your household and commercial hot water needs utilizing
total efficiency. The principle behind the Flash Water Heater is
simple. Once you open a hot water tap, water flows through the Flash
Water heater. The water flow sensor automatically commands the computer
to electronically ignite the burners and the computer monitors the
water temperature, volume of water, and gas flow the insure you
get the right amount of hot water in a Flash. After the burners
are ignited the "fire on" lamp is lit.

0.75
gallons per minute is required to turn the burners on, After the
burners are ignited, the flow rate can be lowered to 0.6 gallons
per minute to maintain and still keep the heater on.
Now
as long as you have water, gas and electricity, you will get an
endless flow of hot water. Open a hot water tap to turn on your
water heater. Close the tap to turn off your water heater.
Normal
Operation
To
Turn on Your Flash water heater
1.
Open a hot water tap.
2. Burners ignite. "Fire On" lamp is lit.

3.
Mix with cold water to get the correct temperature water.

To
Turn off your Flash water heater
1.
Close the hot water tap
2. "Fire On" lamp extinguished.

Start
Up
Once
you have properly installed the unit, check the gas and water connections
for leaks. Check for proper ventilation and combustible air to the
heater. Purge the gas and water lines to remove debris. Then
follow these steps to turn on your unit.
1.
Close the manual gas control valve located on the gas line.
2.
Fully open the manual water control valve on the water supply
line.
3.
Open a hot water tap, to verify that water will flow to that tap.
Then close the hot water tap.
4.
Fully open the manual gas control valve installed.
5.
Turn on the 120 volt 60 Hz power supply to the Flash Water Heater.
6.
Now you are ready to enjoy hours of endless hot water.
Temperature
The
temperature has been set at the factory at Max. 140° F (60°
C). This is electronically controlled by the computer and cannot
be adjusted. Mix the hot water with cold to get the water temperature
you desire.
WARNING : Temperatures above 125° F (52° C) can
cause severe burns or death from scalding. Children, disabled
and the elderly are at high risk of being injured. Feel the water
temperature before bathing or showering. Do not leave children,
disabled, and the elderly unsupervised. The inlet water temperature
will dictate how much hot water you can produce, but you will
not be able to produce more than 5.3 gallons per minute of hot
water because there is a flow governor restricting the water flow.
Freeze
Prevention Devices
This
unit comes equipped with heaters that discourage the unit from freezing.
For this freeze prevention system to operate there has to be electrical
power to the unit.
The
freeze prevention devices will not work if the electrical power
source is disconnected. The unit has been rated for temperatures
down to 5° F (-15° C) in a wind free environment. The wind
chill factor will cause the unit to freeze at temperatures above
5° F (-15° C). Do not install the water heater in an area
with extremely cold weather. This will void your warranty and Takagi
- USA will not be responsible for any damage that occurs.
CAUTION
: The pipe heaters are located on the Flash Water Heater only.
Any hot or cold water pipes located outside of the unit will not
be protected. Properly protect and insulate these pipes from freezing.
Winterizing
If
you will not be using your heater for a long period of time or if
the temperatures will drop below 5° F (-15° C) with the
wind chill factor, turn off your heater and drain the unit of water.
This will keep your unit from freezing and being damaged. Follow
these instructions carefully:
1.
Turn off the power supply to the Flash Water Heater.
2.
Turn off the manual gas control valve located outside your heater.
3.
Turn off the manual water shut off valve located on the water
supply line.
4.
Open all hot water taps in the house. (Bathroom, kitchen, laundry
room, etc.). When the water flow has ceased, close all hot water
taps.
5.
Have a bucket or pan to catch the water from the units drain plugs.
Remove the drain plugs to drain all the water out of the unit.
6.
Leave for 5 minutes.
7.
Securely screw the drain plugs back into place.
Now
when you want to use your heater again follow these steps:
1.
Make sure all hot water taps are closed and the drain plugs are
securely attached.
2.
Purge the water line of debris.
3.
Turn on the manual water control valve located on the water supply
line.
4.
Open all the hot water taps to verify water flows to the taps.
Then close hot water taps.
5.
Turn on the manual gas control valve located on the gas supply
line.
6.
Turn on the power supply to the Flash Water Heater.

MAINTENANCE
AND SERVICE
WARNING
: Always turn off the electrical power supply, turn off the manual
gas control valve, and turn off the manual water control valve
whenever servicing.
The
unit should be check once a year by a certified and trained technician.
If repairs are needed, the repairs should be done by a certified
and trained technician.
Systems
and parts that should be checked at least once a years.
1.
Venting systems
2.
Burners
3.
Manual operation of the temperature and pressure relief valve
to insure correct operation.
4.
Periodic cleaning of the water filter, refer to figure below.
5.
Heat exchanger. Remove the thermistor and check for a mineral
coating . A mineral coating on the thermistor requires flushing
the heat exchanger with a descaling solution. Scale build up will
void your warranty and shorten the life of your water heater.
TROUBLE
SHOOTING AND COMMON QUESTIONS
Q:
No hot water.
Q: The "on" lamp is not lit.
A: After you turn on the power supply, you must
wait 30 second to start the unit.
A: Open the manual gas shut off valve all the
way.
Q: While using the appliance the flame went
out.
A: Open the manual water shut off valve all
the way. Check the Manifold Gas Pressure.
A: Clean the filter if necessary. Refer to the
maintenance and service section.
A: A minimum water flow of 0.75 GPM is needed
to activate your heater.
Q: When I open the hot water tap and mix it
with cold water the water turns cold.
A: A minimum water flow of 0.75 GPM is required
to activate your heater. After the
heater is activated, the required water
flow drops to 0.6 GPM to keep your
heater on. If the water flow rate falls
below 0.6 GPM, the burners will turn
off automatically.
Q: White smoke comes out from the exhaust
vent.
A: During the winter when temperatures are
colder the exhaust fumes condensed
in the air to produce the white
steam.
Q: When I open a hot water faucet, I do not
immediately get hot water.
A: It takes time for the hot water to get from
the heater to your faucet.
Q: Even after I turn off the hot water tap, the
fan is still spinning.
A: The fan is designed to be on for a full 70
seconds after the hot water tap is turned
off to eliminate any residual gas and
flue products.
Q: Keep "on" light is blinking, and no hot water
when you turn on hot water tap.
A: Check first Hi-Limit switch then Pressure
switch and your vent system which
is might be clogged out by something.
Call service person.
Parts
List
|
ITEM
|
DESCRIPTION
|
ITEM
|
DESCRIPTION
|
|
1
|
CASE
ASSEMBLY
|
2
|
TOP
ASSEMBLY
|
|
3
|
OUT
DOOR VENT CAP
|
4
|
FRONT
COVER
|
|
5
|
COMBUSTION
CHAMBER
|
6
|
PACKING
|
|
7
|
FAN
MOTOR
|
8
|
GAS
VALVE UNIT
|
|
9
|
VALVE
FIXING PLATE
|
10
|
GAS
IN PIPE
|
|
11
|
COMBUSTION
CHAMBER FRONT
|
12
|
BACK
GUARD PANEL
|
|
13
|
LEFT
MANIFOLD
|
14
|
RIGHT
MANIFOLD
|
|
16
|
SPARK
ELECTRODE
|
17
|
FLAME
DETECTOR
|
|
18
|
FIXING
PLATE
|
19
|
FLAME
DETECTOR WIRE
|
|
20
|
BURNER
ASSEMBLY
|
21
|
GAS
INLET
|
|
22
|
GAS
FILTER
|
23
|
FIXING
PLATE
|
|
24
|
SEAL
PACKING
|
25
|
HEAT
EXCHANGER ASSEMBLY
|
|
26
|
HEAT
EXCHANGER FIXING PLATE
|
27
|
OVER
HEAT CUT OFF FUSE
|
|
28
|
HEAT
EXCHANGER FIXING PLATE
|
29
|
FUSE
FIXING PLATE
|
|
30
|
HEATER
BLOCK ASSEMBLY
|
31
|
HEATER
FIXING PLATE
|
|
32
|
HI
- LIMIT SWITCH
|
33
|
THERMISTOR
ASSEMBLY
|
|
34
|
FLOW
SENSOR
|
35
|
WATER
GOVERNOR CASE
|
|
36
|
WATER
GOVERNOR
|
37
|
WATER
INLET
|
|
38
|
0-RING
|
39
|
0-RING
|
|
40
|
0-RING
|
41
|
0-RING
|
|
42
|
0-RING
|
43
|
JOINT
PACKING
|
|
44
|
FILTER
|
45
|
WATER
OUTLET
|
|
46
|
DRAIN
PLUG
|
47
|
DRAIN
BAND
|
|
48
|
DRAIN
PLUG
|
49
|
DRAIN
BAND
|
|
50
|
CONTROL
BOX "A"
|
51
|
CIRCUIT
PLATE
|
|
52
|
CONTROL
BOX "B"
|
53
|
PLATE
|
|
54
|
IGNITER
|
55
|
FUSE
BOX
|
|
56
|
FUSE
|
57
|
FUSE
COVER
|
|
58
|
GROUND
FAULT INTERRUPTER
|
59
|
TRANSFORMER
|
|
60
|
SILICON
RING
|
63
|
RUBBER
BUSHING "A"
|
|
64
|
RUBBER
BUSHING "B"
|
65
|
IGNITION
WIRE
|
|
66
|
SEAL
PLATE
|
67
|
THERMOSTAT
|
|
68
|
SILICON
CAP
|
69
|
PRESSURE
SWITCH PORT
|
|
70
|
SILICON
TUBE
|
71
|
PRESSURE
SWITCH
|
|